| Number of samples to determine the quality
level in the concrete and the construction steel case.
G. Díaz1, P. Lattus2 y P. Kittl2
1Departamento de Ingeniería de los
Materiales, IDIEM
Facultad de Ciencias Físicas y Matemáticas,
Universidad de Chile
Casilla 1420, Santiago, Chile
2Departamento de Ingeniería Mecánica
Facultad de Ciencias Físicas y Matemáticas,
Universidad de Chile
Casilla 2777, Correo 21, Santiago, Chile
Summary
Using the Weibull's statistic the way that can be used to represent
the characteristic tensions of a material by means of an only parameter
is described. This representation is achieved in particular with the establishment
of the occurrence probability of some characteristic tension. The quality
level determination called "quality control" in the classic methodology,
through sampling procedures is of singular importance when is wanted to
declare the acceptance or rejection of materials as the concrete and the
construction steel. Then knowing the probability of occurrence of certain
characteristic tension we can determine, by means of a simulation process
the number of samples that is necessary to test to obtain a specific deviation
with a previously fixed precision. The results obtained for the concrete
and the steel allow to define this way a variable plan of statical sampling,
according to the preset precision.
Introduction
To carry out an effective control of a resistant material (in this case
construction steel and cement) it is necessary to take a number of samples
of a group that in statistic –and with practical purposes– it is supposed
homogeneous and with an infinite number of samples.
If we suppose that the material is characterized by the main value of
its properties and its dispersion and that follows a Weibull's statistic,
in this work we determine the number of samples that are necessary to test
in each case to determine the specific deviation (quotient of the dispersion
regarding the main value ),
with a preset error.
Outline of the problem
The Weibull's statistic [1,2] for the case of traction or uniaxial compression ,
is given by the next formula
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(1)
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where the cumulative probability of the
variable is ,
the volume of the sample,
the unit of volume, the
fracture's specific risk function,
the ultimate tension below which there is not fracture,
and , manufacture parameters.
We suppose that the expression (1) is valid for compression or traction
of fragile materials, like this way for flexotraction. This, although is
not exact, is closely fulfilled. In the traction of a ductile material
case as the construction steel, the formula (1) is good, all this with
characteristic parameters of each material and way of testing it.
The calculation of
and is the habitual one
in statistic supposing :
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(2)
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is the Euler's function.
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As we can see, the specific dispersion is
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(3)
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Therefore does only
depend on and defines
the problem. Now, the problem is: Which is the necessary number of tests
to determine with a preset
error? This question is answered in the next section.
Obtaining of the number of tests
According to the above-mentioned, we can make , , ,
what means that is a group of tests where the volume and the material stays
constant, as well as the form of manufacturing it. So the cumulative probability
that takes place is given
by
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(4)
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By means of the formula (3) we can determine when
we know approximately ,
that characterizes the test. With this value is
determined. Then we can simulate many tests with the formula (4), and by
means of a aleatory numbers group
is determined the collection.
With this group is determined
for different numbers of simulated tests and the necessary number is resolved
to get closer to the value
which we start.
In the case of normalized mortars it has been determined the break tensions
to the flexotracción and the compression being obtained the following
values of m, being kept in mind that the values group around two
families; m, m1, m2:
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FLEXOTRACTION
|
COMPRESSION
|
| |
m
|
m1
|
m2
|
m
|
m1
|
m2
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| 3 days |
9.3
|
-
|
-
|
9.3
|
-
|
-
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| 7 days |
16.7
|
12.2
|
21.7
|
12.5
|
13.9
|
57.7
|
| 28 days |
25.0
|
18.9
|
50.0
|
13.3
|
23.5
|
28.6
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Chart I Values of m for mortars normalized
to 3, 7 and 28 days.
For the 3, 6, and 9 mm of diameter SAE 1020 and SAE 1045 steels it has
been obtained for the fluence tension ,
the following values of :
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|
SAE-1020
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SAE-1045
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|
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3 mm
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24
|
27
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|
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6 mm
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24
|
27
|
|
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9 mm
|
21
|
5
|
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Chart II Values of m in the case of the SAE-1020
and SAE-1045 steels.
The quantity of necessary tests was determined by means of simulation
to determine with an error
of 5% and 10% (Chart III).
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m
|
|
|
|
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5
|
2500
|
250
|
|
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9.3
|
780
|
150
|
|
| |
12.3
|
350
|
93
|
|
| |
13.5
|
260
|
86
|
|
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16.7
|
210
|
84
|
|
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18.9
|
185
|
84
|
|
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21
|
165
|
80
|
|
| |
21.7
|
176
|
77
|
|
| |
23.5
|
174
|
75
|
|
| |
24
|
170
|
80
|
|
| |
25
|
160
|
76
|
|
| |
27
|
150
|
74
|
|
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50
|
95
|
50
|
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Chart III Values of the number of tests to
obtain with an approach
of 5%
and 10%, where
is the dispersion of
In the above-mentioned it has been supposed that N has a normal distribution,
so it is verified
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(5)
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Therefore the probability that N is bigger than a given N it is
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(6)
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With a change of variables we have
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(7)
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If we make we have
That is to say that if we take ,
the made error can be of 15%.
Conclusions
To determine if a homogeneous departure of a given material, cement,
steel, etc. fulfills a preset condition of quality (that we will suppose
when the specific dispersion
of a property has a same or smaller value to one given) we proceed like
next.
First is carried out a series of tests, 20 or 30 and
is determined, then with this value and the formulas (3) m is obtained.
With this m, by means of a simulation on (4) an
is obtained for each number N of simulations. Varying N the number of simulations
is obtained for which
is smaller or similar to the one obtained previously.
The number of tests is determined this way to carry out for an effective
control. However it is necessary to keep in mind that it is very important
to use much common sense to choose the homogeneous sampling. Even with
much care very strong apartments take place as the one for the SAE-1045
steel (Chart II) where a value appears m = 5 that changes the whole control
scene.
All this is designed for a probability of error of 15%.
Is important to mention that the normal control according to the standards
in use are merely symbolic values. Only in non–destructive tests the required
conditions of the rigorous statistic can be taken.
Acknowledgements
The authors would like to express their thanks to the Fondo Nacional
de Desarrollo Científico y Tecnológico, FONDECYT, for Grant
N° 1961105 project.
Bibliography
-
Weibull, W., "To Statical theory of the strength of materials", Engineer
Vatescamp Akad., Händl, 151 (1939) 1 - 45.
-
Kittl, P. and Díaz, G., "Weibull's fractures statistic or probabilistic
strength of materials: State of the Art", Head. Mech., 24 (1988) 99 - 207.
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